Industry 4.0 solutions, MES, and industrial IoT platforms.
We build Industry 4.0 software for discrete and process manufacturers including automotive, electronics, pharma, FMCG, textiles, metals, and chemicals. Our manufacturing portfolio includes Manufacturing Execution Systems (MES), Industrial IoT (IIoT) platforms, Overall Equipment Effectiveness (OEE) dashboards, predictive maintenance, computer-vision quality inspection, SCADA integration, production planning and scheduling (APS), digital twins, paperless shop floors (eDHR, eBMR for pharma), energy monitoring, and end-to-end traceability from raw material to finished goods. We have deployed IIoT at plants running 24x7 with 3,500+ connected machines, processing 200+ million sensor events daily, and lifting OEE by 8 to 14 percentage points.
Our industrial engineering team speaks the language of plant operations: Siemens S7, Rockwell, Mitsubishi, Omron, and Schneider PLCs; OPC-UA, MQTT, and MTConnect protocols; ISA-95 and ISA-88 for MES integration; and 21 CFR Part 11 for regulated pharma environments. We pair edge gateways (running on Linux and hardened industrial PCs) with cloud platforms that provide fleet-wide analytics, benchmarking across plants, and AI models for anomaly detection, quality defect classification, and energy optimization. Our computer-vision inspection systems catch defects at line speed with false-reject rates below 0.5%, and our predictive-maintenance models have cut unplanned downtime by up to 40% in heavy industries. Digital twin implementations simulate entire plants for capacity planning and what-if analysis.
Manufacturing Execution Systems (MES) with ISA-95 architecture
Industrial IoT with PLC/SCADA integration via OPC-UA and MQTT
OEE dashboards with real-time Availability, Performance, Quality
Predictive maintenance cutting unplanned downtime by up to 40%
Computer-vision quality inspection with <0.5% false rejects
Advanced Planning and Scheduling (APS) for complex production lines
Paperless pharma shop-floors with eDHR, eBMR, and 21 CFR Part 11
Digital twins for capacity planning and what-if simulation
Energy monitoring and ISO 50001 compliance reporting
End-to-end traceability and batch genealogy across lines
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